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TIDA-010255

230VAC, 2kW three-phase GaN inverter reference design for robotics and servo drives

TIDA-010255

Design files

Overview

This reference design demonstrates a high-efficiency 320-VDC input, three-phase power stage using six fast switching GaN-FETs with integrated driver, protection and temperature reporting with hot-side microcontroller control, especially for motor-integrated servo drives and robotics applications. Accurate phase-current sensing is achieved with isolated delta-sigma modulators. The DC-link voltage is measured with a non-isolated small form-factor delta-sigma modulator and an analog phase voltage feedback option allows validation of advanced sensorless designs like InstaSPIN-FOC™. For easy evaluation, this design offers a 3.3-V I/O interface signal with a 180-pin connector for C2000™ microcontroller controlCARDs, as well as a standard header to connect to other microcontrollers, such as the Sitara™ AM2631.

Features
  • 99.4% peak power efficiency at 16kHz PWM with 320-V DC-link voltage to help reduce the size of the heatsink
  • 600-V, 30-mΩ GaN FET with integrated driver and protection increase reliability and reduce system cost
  • On-chip temperature sensor enables precise monitoring of the die temperature to maximize safe operation area (SOA)
  • Zero reverse recovery losses reduce switch node oscillations and low dead time of 120ns minimize phase voltage distortions
  • Precision phase current sensing with ±50A linear range using 1-mΩ shunt and isolated delta-sigma modulator
  • Interface with 3.3-V I/O enables easy evaluation of TI GaN technology for motor drives with C2000™, Sitara™ or other microcontrollers
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDUF28.PDF (2195 K)

Reference design overview and verified performance test data

TIDMC64.PDF (976 K)

Detailed schematic diagram for design layout and components

TIDMC65.PDF (169 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMC66.PDF (697 K)

Detailed overview of design layout for component placement

TIDMC68.ZIP (4239 K)

Files used for 3D models or 2D drawings of IC components

TIDCGJ5.ZIP (1474 K)

Design file that contains information on physical board layer of design PCB

Products

Includes TI products in the design and potential alternatives.

Digital isolators

ISO7730Robust EMC, triple-channel, 3/0, reinforced digital isolator

Data sheet: PDF | HTML
Digital isolators

ISO7741Robust EMC, quad-channel, 3/1, reinforced digital isolator

Data sheet: PDF | HTML
Gallium nitride (GaN) power stages

LMG3422R030600-V 30-mΩ GaN FET with integrated driver, protection and temperature reporting

Data sheet: PDF | HTML
Isolated ADCs

AMC1306M05±50-mV input, precision current sensing reinforced isolated modulator

Data sheet: PDF | HTML
Power modules (integrated inductor)

TPSM560R6H4.2-V to 60-V input, 1-V to 16-V output, 0.6-A step-down module in 5-mm x 5.5-mm x 4-mm QFN

Data sheet: PDF | HTML
Power modules (integrated inductor)

TPSM829033-V to 17-V, 3-A, high-efficiency, low-IQ synchronous buck converter module with integrated inductor

Data sheet: PDF | HTML
Precision ADCs

AMC1035Precision delta-sigma modulator with ±1-V bipolar input and 2.5-V reference output

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
* Design guide High-Eff. 230-VAC 2-kW 3-phase GaN Inverter RefDes for Servo Drives and Robotics PDF | HTML Nov. 28, 2023
* Certificate TIDA-010255 EU RoHS Declaration of Conformity (DoC) Apr. 04, 2023

Related design resources

Hardware development

DAUGHTER CARD
TMDSCNCD28379D F28379D development kit for C2000™ Delfino MCU controlCARD™

Software development

SOFTWARE DEVELOPMENT KIT (SDK)
C2000WARE-MOTORCONTROL-SDK MotorControl software development kit (SDK) for C2000™ MCUs

Support & training

TI E2E™ forums with technical support from TI engineers

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